Table of Contents
- Why Choose Stearns & Foster?
- Production and Manufacturing
- Warranty Information
- Check Out More Stearns & Foster Content From WakeUpSleepyHead
- Where To Buy
- Similar Brands
- Online Presence
- Contact Information
Why Choose Stearns & Foster?
Stearns & Foster mattresses offer accessible luxury for consumers seeking a vacation-quality sleep. Since the mid-1800s, the company has handcrafted mattresses in the U.S.A. for upscale hotels, paying particular attention to details like hand-tufting, handle styling and embroidery. They continue these traditions today with a full line of high-quality mattresses for residential use. Whether you prefer innersprings, memory foam or a combination of the two types of sleep support, Stearns & Foster offers a product collection for you. All Stearns & Foster mattresses are backed by a 10-year limited warranty.
First opened in 1846 in Cincinnati, Ohio, Stearns & Foster originally focused on manufacturing a variety of cotton products like wadding and horse carriage upholstery. But by the 1860s, the company diverted focus to luxury textiles and, soon thereafter, mattresses for upscale hotels. Business was going so well by 1880 that the partners acquired a large factory in Lockland, Ohio. This location was more strategic for their growing business. This was especially true since it was located along the Miami and Erie Canal, a major thoroughfare for shipping in the Victorian Era and before railroads rapidly expanded throughout the U.S. and Canada. Eventually, the company’s footprint in Lockland included more than 1 million square feet of manufacturing space on 15 acres of land with 1,200 employees. The plant produced an average of 200 mattress sets every day during its peak.
In 1993, Stearns & Foster merged with another major mattress manufacturer in the U.S., Sealy. From its original home of Sealy, Texas, Sealy built an empire dating from 1881 as the country’s most popular mattress brand. In 1986, Sealy franchisee Ohio Mattress won an antitrust lawsuit against the well-known mattress franchisor. This resulted in Sealy being sold to Ohio Mattress, making the Ohio company the world’s largest mattress manufacturer. Only seven years later, the former Ohio Mattress Company, now called Sealy, set its sights on Stearns & Foster and took over the luxury line and shut down its outdated Lockland, Ohio plant.
Since 2012, Tempur-Pedic has owned Sealy and Stearns & Foster brands, taking on the name Tempur + Sealy for the parent company. Today, this conglomerate makes over $3.1 billion per year on its sleep foundation products and employs 7,400 people. Stearns & Foster is still the company’s luxury brand, with Sealy being an economical choice for value-conscious consumers. The Stearns & Foster mattress line includes three categories of quality, branded as the handcrafted Estate Collection, upgraded Lux Estate Collection and “ultimate luxury” Reserve Hepburn collection. The company also produces Stearns & Foster bedding, including sheet sets and pillows, including the popular The Reserve Pillow. Stearns & Foster continues to sell more mattresses to hotels than any other brand.
When shopping for a Stearns & Foster mattress, you will likely note the brand’s use of terms like “luxury” and “handcrafted.” In fact, each mattress is handmade by skilled craftsmen. The company’s designers pay particular attention to hand-tufting, handling styling and embroidery. All of these design touches provide a luxury look and feel to each product they make. The mattress interiors are composed of cashmere, silk, wool and Mongolian horsehair, in addition to Tempur-Pedic® memory foam. Some models also include IntelliCoil® HD innersprings. Stearns & Foster was one of the first brands to pay as much attention to the mattress’ external beauty as its internal quality and comfort, even covering their Reserve Hepburn with lush blue velvet.
Founding and Milestones
Stearns & Foster was founded in 1846 in Cincinnati, Ohio by George S. Stearns and Seth C. Foster. George Sullivan Stearns was a Massachusetts businessman and industrialist before starting his textile company. For Stearns & Foster, he partnered with Seth Cutter Foster, a Kentucky cotton goods dealer. The two men originally planned to manufacture cotton wadding, horse-drawn carriage upholstery and other cotton products in their venture. But because of their consistent focus on luxury, comfort and style, making mattresses was a natural evolution for the brand.
Milestones for the leading luxury mattress manufacturer include the company’s move to Lockland, Ohio in 1880. There, the brand was able to amplify manufacturing production and increase the brand’s visibility. Eventually, Stearns & Foster occupied over 1 million square feet of manufacturing space and employed more than 1,200 people in Lockland. The company continued to grow until being purchased by Sealy in 1993. In 2012, another mattress manufacturer, Tempur-Pedic, purchased Sealy and Stearns & Foster. The group then renamed Tempur + Sealy continues manufacturing and selling Stearns & Foster mattress products today.
George Sullivan Stearns died in 1889 at the age of 74. His co-founder of Stearns & Foster, Seth Cutter Foster, passed away in 1914 at the age of 90.
Production and Manufacturing
Stearns & Foster has a lengthy history of more than 175 years. During this time, the brand has fine-tuned its offerings, design, manufacturing and customer care. It started in the luxury category, originally selling to high-end hotels. Today, they fulfill the needs of individual consumers while still supplying upscale lodging companies. Below is a closer look at Stearns & Foster’s top products, manufacturing and other key facts.
Stearns & Foster mattress offerings include three handcrafted lines. These are the Estate Collection, Lux Estate Collection and Reserve Hepburn. In addition to mattresses, Stearns & Foster also offers pillows and bed linens, including the Reserve Pillow.
The Estate Collection is the brand’s standard mattress line, consisting of the Stearns & Foster Estate Hurston mattress and Stearns & Foster Estate Rockwell mattress in varying profile depths from 13.5″ to 15″. Available options include sizes from Long Twin to California King and comfort levels from Ultra Firm to Pillow Top Plush.
The Lux Estate Collection features Stearns & Foster Lux Estate Cassatt mattress and Stearns & Foster Lux Estate Hybrid Pollock mattress. Profile depths for this line vary from 13.5″ to 15″ with comfort levels from Ultra Firm to Pillow Top Plush. Sizes for this collection also range from Long Twin to California King.
Stearns & Foster Reserve Hepburn mattress line is the brand’s most luxurious. It is available in profile depths from 15″ to 16″ and comfort levels of Firm, Plush or Pillow Top Plush for sizes Long Twin to California King.
Under these collections, some of the specific products include:
- Stearns & Foster Estate Hurston 14.5″ Pillow Top Plush Memory Foam Queen Mattress
- Stearns & Foster Estate Rockwell 13.5″ Ultra Firm Memory Foam California King Mattress
- Stearns & Foster Lux Estate Hybrid Pollock 15″ Cushion Firm Innerspring Memory Foam Full Mattress
- Stearns & Foster Lux Estate Cassatt 14.5″ Firm Innerspring Memory Foam Twin Long Mattress
- Stearns & Foster Lux Estate Cassatt 15″ Pillow Top Firm Innerspring Memory Foam King Mattress
- Stearns & Foster Reserve Hepburn 16″ Pillow Top Plush Innerspring Memory Foam Queen Mattress
Stearns & Foster’s flagship factory was in Lockland, Ohio for more than 113 years. This facility included research, development, engineering and manufacturing sectors spread across more than 1 million square feet of floor space on 15 acres of land. From 1880 to 1993, up to 1200 employees went to work at this location each day to fulfill luxury mattress market needs. After Sealy purchased the company in 1993, manufacturing moved to more modern facilities among the new owner’s portfolio in North Carolina.
Stearns & Foster’s parent company since 2012, Tempur + Sealy is headquartered in Lexington, Kentucky. They own manufacturing facilities in over a dozen U.S. States and Puerto Rico. Manufacturing operations also take place in China for other brands under the same umbrella. Stearns & Foster products are still manufactured near the Sealy headquarters in Trinity, North Carolina, as they have been since Sealy bought the brand in 1993. This is near High Point, the “Furniture Capital of the World.” One manufacturing plant owned by Tempur + Sealy in Trinity is designated as the Stearns & Foster factory.
At the Stearns & Foster plant mattresses are still handcrafted, instead of being robotically produced. Each one requires the work of four Master Craftsmen who make up a team. They labor for eight hours total to complete each individual mattress. The brand offers greater durability than competitors’ products through hand-tufting and embroidery. But these features require greater skill and more time than other mattresses. Other brands can manufacture 2 mattresses for every one finished by Stearns & Foster. Additionally, one of every 30 mattresses made each day goes through rigorous quality control testing, including a flame test that involves actually lighting the product on fire.
Tempur + Sealy, and thus Stearns & Foster as one of its companies, operates under a set of specific values called “ESG Values.” These represent the brands’ environmental, social and governance values to employees, communities where they operate and society as a whole. Each year, the conglomerate challenges itself to do better and reports on its achievements in these areas as part of annual reports to investors. They also aim to achieve specific goals in the future, such as carbon neutrality by 2040 and zero landfill waste by the end of 2022.
Sample ESG accomplishments for 2021-2022 included:
- Environmental – 8.4% decrease in greenhouse gas emissions per unit
- Environmental – 3% improvement in landfill waste diversion, taking this statistic to 94% waste diversion for the year
- Social – $2 million donated toward establishment of the Tempur Sealy Pediatric Sleep Center at Kentucky Children’s Hospital
- Social – Developed and implemented a bilingual marketing program
- Governance – Established ESG values as metrics toward executive compensation
- Governance – Improved the ratio of women on the corporate Board of Directors by 50% to achieve 33% female board membership
When you purchase a Stearns & Foster mattress online, the mattress arrives at your home or business through a delivery partner. This partner sets up your new mattress for you as part of their In-Home Delivery program. They also remove your old mattress set, if desired.
Because Sealy owns Stearns & Foster under the Tempur + Sealy umbrella, each Stearns & Foster mattress comes with a Sealy warranty. This simply means that Sealy guarantees the quality of your purchased products and provides support if there is a quality problem or other defect. This is a 10 Year Limited Warranty in some states. Other states do not permit time limits. Such limits and inclusions can be found on your product’s law tag. Regardless of state, the warranty covers issues occurring with the products because of faulty workmanship or materials.
For Stearns & Foster mattress products like the Estate Collection, Lux Estate Collection and Reserve Hepburn, the limited warranty is fairly standard for the industry. Of course, the warranty does not cover damage inflicted by the buyer, normal wear and tear, comfort preference or other issues not related to faulty workmanship or materials. If the Limited Warranty applies to defects or issues with a mattress purchase, the consumer receives a new replacement product of the same or current comparable model. If the consumer wishes to upgrade to another product, the company covers the cost of the new model up to the replacement value and the buyer simply pays the difference between the two price points.
Check Out More Stearns & Foster Content From WakeUpSleepyHead
Are you still wondering how to choose the right mattress for your best night’s sleep? Check out more content about Stearns & Foster mattresses and other brands at WakeUpSleepyHead. We provide the details you need along with product reviews, product roundups, press releases and recalls to inform your buying decision.
Stearns & Foster Product Reviews
Check out these Stearns & Foster product reviews to know what to expect from the Estate Collection, Lux Estate Collection or Reserve Hepburn mattresses.
Stearns & Foster Product Roundups
More closely examine Stearns & Foster mattress features here to understand how they differ and which suit your sleep and comfort needs best. You can check out the Estate Collection’s Hurston and Rockwell models to learn how the memory foam type and placement affects individual comfort. Or, you can choose to compare the Lux Estate Collection’s Cassatt and Hybrid Pollock to decide how much Indulge Memory Foam you need, as well as whether an IntelliCoil Micro Layer is important to you. If you think the brand’s Reserve Hepburn is the choice for you, you can learn more about its features, too.
Stearns & Foster Press Releases
Through any brand’s press releases, you can learn more about what to expect from their products, quality and service. This is certainly true with Stearns & Foster, too. Check out their latest press releases here.
Stearns & Foster Recalls
Do you want a clear picture of issues with Stearns & Foster products today or in the past? Recalls can help you see how mattresses have performed in the past and whether the brand has issues you might want to consider. These recalls offer explanations of the problems, risks customers faced and resolutions provided to consumers.
Where To Buy
You can find Stearns & Foster mattresses and other products for sale through brand-approved online retailers. From the links below, you can see all of the Stearns & Foster mattresses and other products available from each retailer.
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If your mind is still not made up toward selecting Stearns & Foster as your next mattress brand, we can provide additional recommendations. These similar brands may offer the features, benefits and quality you seek.
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